Hello, I'm Pete,

Experienced Mechanical Product Designer

With 20 years of experience, I turn concepts into production-ready products. Offering mechanical design support, prototype development, and full end to end product design. Contact me to bring your ideas to life.

Complete Product design

  • Conceptual work,

  • Prototyping and evaluation,

  • Cost evaluations and BOM creation,

  • Detail work with integrated DFA and DFM,

  • Production factory support.

Component design

  • Functionality and performance,

  • Reliability and Safety,

  • Manufacturability and cost-effectiveness,

  • Design for manufacture and assembly.

Design Support Services

  • pcba integration

    Integration of PCBAs into mechanics, considering thermals, vibration and shock requirements

  • injection moulding Design

    injection moulding Design

    Taking a concept and produce an injection mouldable version

  • die casting design

    Taking a sketch or existing product and converting to a die cast design

  • Design for 3D printing

    This includes SLS, SLA, FDM techniques

  • 3D Print to Production

    As volumes increase, there could be a more cost effective way to make the part. We can investigate for you.

  • integrating 3d scans

    Working with scanned data to form stable 3D ,models that integrate with existing components.

  • 2d drawing updates

    Clear updates to existing drawings with revision control

  • sheet metal Design

    Using 3D CAD to create sheet metal models that can be flattened for the metal net shape.

  • Design for harsh environments

    IP rated designs that have yerrs ef real life testing.

  • Production fixtures

    Fixtures for product test or to aid product assembly process

Concept to production services

  • concept generation

    Based on a brief, often includes industrial and mechanical design inputs with the end user in mind.

  • bill of materials costing analysis

    Tracking product costings in a BOM structure

  • prototyping manufacture and evaluation

    Whether it is 3D printed, machined from billet or vacuum cast.

  • sourcing components in the fareast

    Working with reliable suppliers to offer quality components at competitive prices.

  • support with factory setup

    working with contract manufacturers to define reliable manufacturing processes and production lines.

design analysis & rendering services

  • stress / strain analysis

    Component optimisation through the use of FEA

  • Thermal studies

    Specifically focused around PCBA thermal integration with mechanics

  • Product Rendering

    Product Rendering

    Product renderings using Keyshot / blender