This was a complete mechanical design consisting on 14 custom components made using different manufacturing techniques like injection moulding, die casting, die cutting, sheet metal with progression tooling and machining.

Project Highlights:

• Thermal management of power dense components. One challenging component measured 2.2x2.6mm had an exposed die and used 3Watts. The lower we could keep the temperature the better the performance.

• Design with cost and volume in mind. Automated tooling and assembly processes used to keep cost to a minimum.