military communication device

I designed the mechanical aspect of the product and managed the process from concept to production. The product complied to MIL SPEC 810H for vibration and shock requirements and sealed to IP67. The enclosure was designed to keep all components within their safe operating temperature for a product temperature range of -40C to +60C. Several of the key components where thermally bonded to the enclosure.

Project Highlights:

  • Thermal management of PCBA components through the mechanical design.

  • Designed to MIL specification.

  • Designed to be used on multiple products

  • Designed for die casting.

Initial 3D model

Initial 3D model

SLS prortotype 1

SLS prortotype 1

SLS prototype 2

SLS prototype 2

Machined Aluminium prototype for thermal testing.

Machined Aluminium prototype for thermal testing.

First of the tool parts

First of the tool parts

Part machined bead blasted

Part machined bead blasted

Part machined, blasted and with surface treatment

Part machined, blasted and with surface treatment

PTP700 integrated

PTP700 integrated

PTP700 mounted

PTP700 mounted

PTP700 mounted

PTP700 mounted

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